5000 x g for nanoscale material separation
If materials with very small solid particles and difficult to settle cannot be separated by centrifuges with normal separation factors, SUPER Horizontal Sedimentation Centrifuges with high separation factors can be used to separate liquids and solids.
China Oupeng Machinery SUPER Horizontal Sedimentation Centrifuge Working Principle
Material through the feed pipe from the spiral pusher material separation device into the drum, the centrifugal force generated by the high-speed rotation, the specific gravity of the solid particles deposited on the inner wall of the drum, and the drum for the relative movement of the spiral pusher continuously scrape down the solid particles on the inner
wall of the drum and push out the dregs outlet, after the separation of the liquid through the liquid level adjusting piece of the overflow out of the drum. Relative motion between the drum and the spiral pusher is realized by the differential;
The drum, screw pusher and differential are controlled by the main and auxiliary motors, thus realizing the continuous separation process of the centrifuge in full confinement.
*** Translated with www.DeepL.com/Translator (free version) ***
Decanter centrifuge feed
The material is introduced into the inlet area of the decanter centrifuge screw conveyor via a centrally arranged feed tube. Here, after gentle pre-acceleration, the material passes through the mouth of the distributor into the drum of the decanter centrifuge.
Decanter centrifuge drum
The decanter centrifuge drum is cylindrical plus conical in shape and rotates at a speed suitable for the separation task. The material rotates with the centrifuge drum and forms a concentric liquid layer on the inner wall of the drum. Under the action of centrifugal force, the solid particles contained within the material settle to the inner wall of the drum due to their higher density. The length of the cylindrical rotor and the cone angle of the cone can be adjusted in the manufacture of the decanter centrifuge according to the user's needs for processing materials.
Decanter centrifuge screw pusher
The decanter screw conveyor rotates at a speed slightly different from the drum speed and continuously pushes the settled solids towards the conical end of the drum. The differential speed determines the residence time of the solids in the drum of the decanter centrifuge, which is an important parameter in determining the dry solids content. Optimum separation can be achieved by varying the differential speed of the screw conveyor. Depending on the application and the task, the design of the screw conveyor varies.
Solid phase discharge port
The separated solids are discharged through a discharge hole in the cone end of the drum into a solids aggregate hood and downward.
Liquid level adjusting plate
The clarified liquid (liquid phase) flows to the conical end of the drum and is discharged out of the machine through an opening in the drum cover. An easily adjustable and highly accurate weir plate (level adjusting plate) makes it possible to accurately adjust the depth of the liquid layer in the drum (liquid pool depth). The overflow is discharged into a collecting pipe and is discharged from the machine by gravity.
Product Features
Performance | |
Our decanter centrifuges separate fine solids from the suspension and clarify the separated liquid in an optimal manner. The residence time of the mixture in the decanter can be adjusted during operation. The separation effect and the solids content of the discharge remain constant even if the feed conditions change. Our decanter centrifuges are professionally customized for customer-specific processes. This is the only way to achieve optimum results in the separation process. (One win 2015 China Invention, Invention Patent ZL 2015 1 0511285.X Gearbox with automatic torque feedback) | √Separating very fine solids from suspensions √Formation of optimum clarification (precipitates) √ Adjustment of the differential speed ensures constant separation/dry matter content |
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Manipulate | |
SUPER decanter centrifuges from Oupeng Machinery are industrial centrifuges capable of continuous operation, with state-of-the-art automation features that minimize the effort required to operate the equipment. Our decanter centrifuges for the pharmaceutical, biotechnology and food industries can therefore be easily integrated into CIP systems. In the automation of processes, the monitoring of functions and the interaction of components play an important role. *** Translated with www.DeepL.com/Translator (free version) *** | √Continuous and automatic operation to minimize workloads √PLC system can be integrated √Unified and intuitive machine and system control |
Oupeng super horizontal sedimentation centrifuge technical parameters | ||
Model number | SUPER100C | SUPER170C |
Bowl ID | 10 " | 17 " |
Bowl speed | 5900rpm | 4550rpm |
Max. acceleration factor | 5000 xg | 5000 xg |
Differential speed | 1.5-30rpm | 1.5-30rpm |
Material (that sth is made of) | All parts in contact with materials are made of high quality stainless steel. | |
Overall Dimension (Length X Width X Height) | 2100X945X920mm | 3000X1170X1250mm |
Weights | 1250 KG | 3000 KG |
Bowl drive | 15 KW | 37 KW |
Scroll drive | 4 KW | 7.5 KW |
